清理鑄件
去(qu)除(chu)型(xing)(xing)砂(sha)(sha)(sha)(sha):對(dui)(dui)于采用(yong)砂(sha)(sha)(sha)(sha)型(xing)(xing)鑄(zhu)造的(de)(de)(de)不銹鋼(gang)鑄(zhu)件(jian),首(shou)先要去(qu)除(chu)表(biao)(biao)面的(de)(de)(de)型(xing)(xing)砂(sha)(sha)(sha)(sha)。可(ke)(ke)使(shi)(shi)用(yong)振動落砂(sha)(sha)(sha)(sha)機(ji),通過振動使(shi)(shi)型(xing)(xing)砂(sha)(sha)(sha)(sha)脫落。對(dui)(dui)于一(yi)(yi)些復雜形(xing)狀或附著較牢的(de)(de)(de)型(xing)(xing)砂(sha)(sha)(sha)(sha)部分,可(ke)(ke)能(neng)還需(xu)(xu)要借助風鏟、砂(sha)(sha)(sha)(sha)輪(lun)等(deng)工具進行清理。切除(chu)澆冒口(kou):澆冒口(kou)是在(zai)鑄(zhu)造過程(cheng)中用(yong)于澆注(zhu)金屬(shu)液和(he)補縮的(de)(de)(de)部分,在(zai)鑄(zhu)件(jian)凝固后需(xu)(xu)要切除(chu)。可(ke)(ke)以(yi)(yi)使(shi)(shi)用(yong)切割(ge)鋸、氣(qi)(qi)割(ge)等(deng)方(fang)法。如(ru)對(dui)(dui)于小(xiao)型(xing)(xing)不銹鋼(gang)鑄(zhu)件(jian),使(shi)(shi)用(yong)高速切割(ge)鋸能(neng)保證切口(kou)較平整;對(dui)(dui)于較大(da)的(de)(de)(de)鑄(zhu)件(jian),氧(yang) - 乙炔氣(qi)(qi)割(ge)比較常用(yong),但氣(qi)(qi)割(ge)后可(ke)(ke)能(neng)需(xu)(xu)要進一(yi)(yi)步打磨處(chu)理切口(kou)。清理毛(mao)刺和(he)飛邊:鑄(zhu)件(jian)表(biao)(biao)面的(de)(de)(de)毛(mao)刺和(he)飛邊會影響其外觀和(he)尺寸精度。可(ke)(ke)以(yi)(yi)用(yong)砂(sha)(sha)(sha)(sha)輪(lun)機(ji)、銼刀等(deng)工具進行打磨清理。對(dui)(dui)于一(yi)(yi)些精細(xi)部位,使(shi)(shi)用(yong)小(xiao)型(xing)(xing)手持電(dian)動工具進行精細(xi)打磨,以(yi)(yi)獲得光(guang)滑的(de)(de)(de)表(biao)(biao)面。
熱處理
固溶處理:目的(de)是使不銹(xiu)(xiu)鋼(gang)(gang)中的(de)碳化物(wu)等合金元素溶解在奧氏(shi)體(ti)中。通常將鑄(zhu)件(jian)加(jia)熱到 1050 - 1150℃(不同不銹(xiu)(xiu)鋼(gang)(gang)型號溫度(du)(du)略有(you)差異),保持一定時間(jian)后(hou)迅速冷(leng)(leng)卻,一般是水冷(leng)(leng)。例如(ru),304 不銹(xiu)(xiu)鋼(gang)(gang)鑄(zhu)件(jian)在經過(guo)固溶處理后(hou),能(neng)夠提高其耐(nai)腐(fu)蝕性(xing)和(he)韌(ren)性(xing)。時效處理:一些沉淀硬(ying)化型不銹(xiu)(xiu)鋼(gang)(gang)鑄(zhu)件(jian)需要(yao)進行時效處理,以(yi)析出強(qiang)化相,提高鑄(zhu)件(jian)的(de)強(qiang)度(du)(du)和(he)硬(ying)度(du)(du)。在較(jiao)低溫度(du)(du)(一般 400 - 600℃)下長時間(jian)保溫,使合金中的(de)第二相沉淀析出,如(ru) 17 - 4PH 不銹(xiu)(xiu)鋼(gang)(gang)鑄(zhu)件(jian)經過(guo)時效處理后(hou),其機械性(xing)能(neng)會得到顯著改善(shan)。
表面處理
拋(pao)(pao)(pao)光(guang)(guang)(guang)處(chu)理(li):機械(xie)拋(pao)(pao)(pao)光(guang)(guang)(guang):利用(yong)(yong)拋(pao)(pao)(pao)光(guang)(guang)(guang)輪(lun)和(he)拋(pao)(pao)(pao)光(guang)(guang)(guang)膏對(dui)鑄(zhu)(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)(jian)表(biao)(biao)面(mian)進行打磨(mo),使(shi)表(biao)(biao)面(mian)達到光(guang)(guang)(guang)亮的(de)(de)(de)。拋(pao)(pao)(pao)光(guang)(guang)(guang)輪(lun)一般采(cai)用(yong)(yong)布輪(lun)、氈輪(lun)等軟性材料(liao),拋(pao)(pao)(pao)光(guang)(guang)(guang)膏根據鑄(zhu)(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)(jian)表(biao)(biao)面(mian)要求(qiu)選擇不同粒度和(he)成(cheng)分的(de)(de)(de)產品。例(li)如(ru),對(dui)于要求(qiu)高(gao)鏡面(mian)光(guang)(guang)(guang)澤的(de)(de)(de)不銹(xiu)鋼(gang)裝飾鑄(zhu)(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)(jian),需要經過(guo)多(duo)道精(jing)細的(de)(de)(de)機械(xie)拋(pao)(pao)(pao)光(guang)(guang)(guang)工(gong)序(xu)。電解(jie)(jie)(jie)拋(pao)(pao)(pao)光(guang)(guang)(guang):以(yi)鑄(zhu)(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)(jian)為陽(yang)極,在特定的(de)(de)(de)電解(jie)(jie)(jie)液(ye)中(zhong)(zhong)通(tong)過(guo)電解(jie)(jie)(jie)作用(yong)(yong),使(shi)鑄(zhu)(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)(jian)表(biao)(biao)面(mian)微觀凸起部分溶解(jie)(jie)(jie),從而獲得平整光(guang)(guang)(guang)亮的(de)(de)(de)表(biao)(biao)面(mian)。這(zhe)種(zhong)方(fang)法適合處(chu)理(li)形狀復(fu)雜的(de)(de)(de)不銹(xiu)鋼(gang)鑄(zhu)(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)(jian),并且能(neng)夠有效去除表(biao)(biao)面(mian)的(de)(de)(de)微小瑕疵。鈍化(hua)處(chu)理(li):將不銹(xiu)鋼(gang)鑄(zhu)(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)(jian)浸泡在鈍化(hua)液(ye)(如(ru)硝(xiao)酸、檸(ning)檬酸等溶液(ye))中(zhong)(zhong),使(shi)鑄(zhu)(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)(jian)表(biao)(biao)面(mian)形成(cheng)一層致(zhi)密的(de)(de)(de)鈍化(hua)膜,增強其耐腐(fu)蝕(shi)性。例(li)如(ru),316 不銹(xiu)鋼(gang)鑄(zhu)(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)(jian)經過(guo)鈍化(hua)處(chu)理(li)后,在一些(xie)腐(fu)蝕(shi)性環(huan)境(jing)(如(ru)海洋環(huan)境(jing))中(zhong)(zhong)的(de)(de)(de)抗(kang)腐(fu)蝕(shi)能(neng)力提高(gao)。噴砂(sha)處(chu)理(li):通(tong)過(guo)壓縮空氣將磨(mo)料(liao)(如(ru)石(shi)英砂(sha)、剛(gang)玉砂(sha)等)高(gao)速噴射到鑄(zhu)(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)(jian)表(biao)(biao)面(mian),去除表(biao)(biao)面(mian)的(de)(de)(de)氧(yang)化(hua)皮、污垢(gou)等,同時可(ke)以(yi)使(shi)鑄(zhu)(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)(jian)表(biao)(biao)面(mian)獲得均(jun)勻的(de)(de)(de)粗(cu)糙度,用(yong)(yong)于一些(xie)需要增加涂層附著力或者有特殊(shu)質感要求(qiu)的(de)(de)(de)鑄(zhu)(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)(jian)。