清理鑄件
去(qu)(qu)除型(xing)砂(sha)(sha)(sha)(sha):對(dui)于(yu)(yu)采用(yong)砂(sha)(sha)(sha)(sha)型(xing)鑄(zhu)造的不銹鋼鑄(zhu)件(jian),首先要(yao)(yao)去(qu)(qu)除表(biao)面(mian)的型(xing)砂(sha)(sha)(sha)(sha)。可使(shi)用(yong)振動(dong)落(luo)砂(sha)(sha)(sha)(sha)機,通過振動(dong)使(shi)型(xing)砂(sha)(sha)(sha)(sha)脫落(luo)。對(dui)于(yu)(yu)一些復雜形狀(zhuang)或附著較牢的型(xing)砂(sha)(sha)(sha)(sha)部分,可能還需要(yao)(yao)借(jie)助風鏟(chan)、砂(sha)(sha)(sha)(sha)輪(lun)等工(gong)具進(jin)行(xing)清(qing)理。切除澆(jiao)冒(mao)口(kou):澆(jiao)冒(mao)口(kou)是在鑄(zhu)造過程中用(yong)于(yu)(yu)澆(jiao)注金屬液和(he)(he)補縮的部分,在鑄(zhu)件(jian)凝固后需要(yao)(yao)切除。可以(yi)使(shi)用(yong)切割鋸、氣割等方(fang)法。如對(dui)于(yu)(yu)小(xiao)型(xing)不銹鋼鑄(zhu)件(jian),使(shi)用(yong)高速切割鋸能保證切口(kou)較平整;對(dui)于(yu)(yu)較大的鑄(zhu)件(jian),氧(yang) - 乙(yi)炔氣割比較常用(yong),但氣割后可能需要(yao)(yao)進(jin)一步打磨(mo)處理切口(kou)。清(qing)理毛刺和(he)(he)飛(fei)邊(bian):鑄(zhu)件(jian)表(biao)面(mian)的毛刺和(he)(he)飛(fei)邊(bian)會影響(xiang)其外觀和(he)(he)尺寸精度。可以(yi)用(yong)砂(sha)(sha)(sha)(sha)輪(lun)機、銼(cuo)刀等工(gong)具進(jin)行(xing)打磨(mo)清(qing)理。對(dui)于(yu)(yu)一些精細部位,使(shi)用(yong)小(xiao)型(xing)手(shou)持電動(dong)工(gong)具進(jin)行(xing)精細打磨(mo),以(yi)獲(huo)得(de)光滑的表(biao)面(mian)。
熱處理
固溶(rong)處理(li):目的是(shi)使不(bu)銹鋼(gang)(gang)中的碳(tan)化物等(deng)合(he)金元素(su)溶(rong)解在奧(ao)氏體(ti)中。通(tong)常將鑄(zhu)(zhu)件(jian)(jian)加熱(re)到(dao) 1050 - 1150℃(不(bu)同不(bu)銹鋼(gang)(gang)型號溫度略有差異),保(bao)持(chi)一(yi)定時間后迅速冷(leng)卻(que),一(yi)般(ban)是(shi)水冷(leng)。例如(ru),304 不(bu)銹鋼(gang)(gang)鑄(zhu)(zhu)件(jian)(jian)在經過固溶(rong)處理(li)后,能(neng)(neng)夠提高(gao)其耐(nai)腐蝕性和韌性。時效處理(li):一(yi)些沉淀(dian)硬(ying)(ying)化型不(bu)銹鋼(gang)(gang)鑄(zhu)(zhu)件(jian)(jian)需要(yao)進行時效處理(li),以(yi)析出(chu)(chu)強化相,提高(gao)鑄(zhu)(zhu)件(jian)(jian)的強度和硬(ying)(ying)度。在較低溫度(一(yi)般(ban) 400 - 600℃)下長時間保(bao)溫,使合(he)金中的第二相沉淀(dian)析出(chu)(chu),如(ru) 17 - 4PH 不(bu)銹鋼(gang)(gang)鑄(zhu)(zhu)件(jian)(jian)經過時效處理(li)后,其機械性能(neng)(neng)會得到(dao)顯著改善。
表面處理
拋(pao)(pao)光(guang)(guang)(guang)(guang)處理(li):機械拋(pao)(pao)光(guang)(guang)(guang)(guang):利用拋(pao)(pao)光(guang)(guang)(guang)(guang)輪(lun)和(he)拋(pao)(pao)光(guang)(guang)(guang)(guang)膏對鑄(zhu)(zhu)(zhu)件(jian)(jian)表(biao)(biao)(biao)面(mian)進行打磨,使(shi)表(biao)(biao)(biao)面(mian)達到(dao)光(guang)(guang)(guang)(guang)亮(liang)的(de)(de)。拋(pao)(pao)光(guang)(guang)(guang)(guang)輪(lun)一(yi)般采用布(bu)輪(lun)、氈輪(lun)等軟性材料,拋(pao)(pao)光(guang)(guang)(guang)(guang)膏根據(ju)鑄(zhu)(zhu)(zhu)件(jian)(jian)表(biao)(biao)(biao)面(mian)要(yao)求選擇不(bu)同(tong)粒度(du)和(he)成分的(de)(de)產品(pin)。例(li)如,對于(yu)要(yao)求高(gao)鏡(jing)面(mian)光(guang)(guang)(guang)(guang)澤的(de)(de)不(bu)銹(xiu)鋼裝飾鑄(zhu)(zhu)(zhu)件(jian)(jian),需要(yao)經(jing)(jing)過(guo)(guo)多道精細(xi)的(de)(de)機械拋(pao)(pao)光(guang)(guang)(guang)(guang)工序。電解(jie)拋(pao)(pao)光(guang)(guang)(guang)(guang):以鑄(zhu)(zhu)(zhu)件(jian)(jian)為陽極(ji),在(zai)特定的(de)(de)電解(jie)液(ye)中通(tong)過(guo)(guo)電解(jie)作用,使(shi)鑄(zhu)(zhu)(zhu)件(jian)(jian)表(biao)(biao)(biao)面(mian)微觀凸起(qi)部分溶(rong)解(jie),從而獲得平整光(guang)(guang)(guang)(guang)亮(liang)的(de)(de)表(biao)(biao)(biao)面(mian)。這種(zhong)方法適合處理(li)形(xing)(xing)狀復雜的(de)(de)不(bu)銹(xiu)鋼鑄(zhu)(zhu)(zhu)件(jian)(jian),并且能夠有效去除表(biao)(biao)(biao)面(mian)的(de)(de)微小瑕疵。鈍(dun)化(hua)(hua)處理(li):將不(bu)銹(xiu)鋼鑄(zhu)(zhu)(zhu)件(jian)(jian)浸泡在(zai)鈍(dun)化(hua)(hua)液(ye)(如硝酸(suan)、檸(ning)檬酸(suan)等溶(rong)液(ye))中,使(shi)鑄(zhu)(zhu)(zhu)件(jian)(jian)表(biao)(biao)(biao)面(mian)形(xing)(xing)成一(yi)層致(zhi)密的(de)(de)鈍(dun)化(hua)(hua)膜,增強其耐腐蝕(shi)性。例(li)如,316 不(bu)銹(xiu)鋼鑄(zhu)(zhu)(zhu)件(jian)(jian)經(jing)(jing)過(guo)(guo)鈍(dun)化(hua)(hua)處理(li)后,在(zai)一(yi)些腐蝕(shi)性環(huan)境(jing)(如海(hai)洋(yang)環(huan)境(jing))中的(de)(de)抗(kang)腐蝕(shi)能力提高(gao)。噴砂(sha)(sha)處理(li):通(tong)過(guo)(guo)壓縮空(kong)氣將磨料(如石英砂(sha)(sha)、剛玉砂(sha)(sha)等)高(gao)速噴射到(dao)鑄(zhu)(zhu)(zhu)件(jian)(jian)表(biao)(biao)(biao)面(mian),去除表(biao)(biao)(biao)面(mian)的(de)(de)氧化(hua)(hua)皮、污垢等,同(tong)時可以使(shi)鑄(zhu)(zhu)(zhu)件(jian)(jian)表(biao)(biao)(biao)面(mian)獲得均勻的(de)(de)粗(cu)糙度(du),用于(yu)一(yi)些需要(yao)增加(jia)涂層附著力或者有特殊質感要(yao)求的(de)(de)鑄(zhu)(zhu)(zhu)件(jian)(jian)。