清理鑄件
去(qu)除(chu)(chu)型(xing)(xing)(xing)砂(sha)(sha):對(dui)(dui)于(yu)采用(yong)(yong)砂(sha)(sha)型(xing)(xing)(xing)鑄(zhu)造的(de)(de)不銹(xiu)鋼鑄(zhu)件(jian),首先要去(qu)除(chu)(chu)表面的(de)(de)型(xing)(xing)(xing)砂(sha)(sha)。可(ke)使用(yong)(yong)振動落(luo)砂(sha)(sha)機(ji),通過(guo)(guo)振動使型(xing)(xing)(xing)砂(sha)(sha)脫落(luo)。對(dui)(dui)于(yu)一些復(fu)雜形狀或附著較牢(lao)的(de)(de)型(xing)(xing)(xing)砂(sha)(sha)部(bu)分,可(ke)能還需(xu)要借助風鏟、砂(sha)(sha)輪等工具進(jin)行清(qing)理。切(qie)除(chu)(chu)澆(jiao)冒口:澆(jiao)冒口是(shi)在(zai)鑄(zhu)造過(guo)(guo)程中用(yong)(yong)于(yu)澆(jiao)注金屬液(ye)和(he)(he)補縮的(de)(de)部(bu)分,在(zai)鑄(zhu)件(jian)凝固后需(xu)要切(qie)除(chu)(chu)。可(ke)以(yi)(yi)使用(yong)(yong)切(qie)割(ge)鋸、氣割(ge)等方法。如(ru)對(dui)(dui)于(yu)小型(xing)(xing)(xing)不銹(xiu)鋼鑄(zhu)件(jian),使用(yong)(yong)高(gao)速(su)切(qie)割(ge)鋸能保(bao)證切(qie)口較平整(zheng);對(dui)(dui)于(yu)較大的(de)(de)鑄(zhu)件(jian),氧 - 乙炔氣割(ge)比(bi)較常用(yong)(yong),但氣割(ge)后可(ke)能需(xu)要進(jin)一步打(da)磨處理切(qie)口。清(qing)理毛刺和(he)(he)飛邊(bian):鑄(zhu)件(jian)表面的(de)(de)毛刺和(he)(he)飛邊(bian)會影響其外觀和(he)(he)尺寸精度。可(ke)以(yi)(yi)用(yong)(yong)砂(sha)(sha)輪機(ji)、銼刀等工具進(jin)行打(da)磨清(qing)理。對(dui)(dui)于(yu)一些精細部(bu)位,使用(yong)(yong)小型(xing)(xing)(xing)手持電動工具進(jin)行精細打(da)磨,以(yi)(yi)獲得光(guang)滑的(de)(de)表面。
熱處理
固溶處(chu)(chu)理:目的是使不(bu)銹(xiu)(xiu)(xiu)(xiu)鋼(gang)中的碳(tan)化(hua)物等合金元素(su)溶解(jie)在奧氏體中。通常將鑄(zhu)(zhu)件(jian)加熱(re)到 1050 - 1150℃(不(bu)同不(bu)銹(xiu)(xiu)(xiu)(xiu)鋼(gang)型(xing)號(hao)溫度略有差異),保持一定時(shi)(shi)間后迅(xun)速冷(leng)卻(que),一般(ban)是水冷(leng)。例如(ru),304 不(bu)銹(xiu)(xiu)(xiu)(xiu)鋼(gang)鑄(zhu)(zhu)件(jian)在經過固溶處(chu)(chu)理后,能夠提高其耐腐蝕性(xing)和韌性(xing)。時(shi)(shi)效處(chu)(chu)理:一些沉(chen)淀硬化(hua)型(xing)不(bu)銹(xiu)(xiu)(xiu)(xiu)鋼(gang)鑄(zhu)(zhu)件(jian)需要進行時(shi)(shi)效處(chu)(chu)理,以析出(chu)強化(hua)相,提高鑄(zhu)(zhu)件(jian)的強度和硬度。在較低溫度(一般(ban) 400 - 600℃)下(xia)長時(shi)(shi)間保溫,使合金中的第二(er)相沉(chen)淀析出(chu),如(ru) 17 - 4PH 不(bu)銹(xiu)(xiu)(xiu)(xiu)鋼(gang)鑄(zhu)(zhu)件(jian)經過時(shi)(shi)效處(chu)(chu)理后,其機(ji)械性(xing)能會得(de)到顯著(zhu)改善。
表面處理
拋(pao)光(guang)(guang)(guang)(guang)處(chu)(chu)理(li):機(ji)械拋(pao)光(guang)(guang)(guang)(guang):利用拋(pao)光(guang)(guang)(guang)(guang)輪和拋(pao)光(guang)(guang)(guang)(guang)膏(gao)對鑄(zhu)件(jian)(jian)表(biao)(biao)面(mian)(mian)進行打磨,使表(biao)(biao)面(mian)(mian)達(da)到(dao)光(guang)(guang)(guang)(guang)亮的(de)(de)(de)(de)。拋(pao)光(guang)(guang)(guang)(guang)輪一(yi)般采用布輪、氈輪等軟性材料,拋(pao)光(guang)(guang)(guang)(guang)膏(gao)根據鑄(zhu)件(jian)(jian)表(biao)(biao)面(mian)(mian)要(yao)求(qiu)選擇不同粒(li)度和成分的(de)(de)(de)(de)產品(pin)。例(li)如(ru)(ru)(ru),對于(yu)要(yao)求(qiu)高(gao)鏡面(mian)(mian)光(guang)(guang)(guang)(guang)澤的(de)(de)(de)(de)不銹鋼裝飾鑄(zhu)件(jian)(jian),需要(yao)經過(guo)多道精細的(de)(de)(de)(de)機(ji)械拋(pao)光(guang)(guang)(guang)(guang)工序。電解(jie)拋(pao)光(guang)(guang)(guang)(guang):以鑄(zhu)件(jian)(jian)為陽極,在特定的(de)(de)(de)(de)電解(jie)液中(zhong)(zhong)(zhong)通(tong)過(guo)電解(jie)作用,使鑄(zhu)件(jian)(jian)表(biao)(biao)面(mian)(mian)微(wei)觀凸起部(bu)分溶解(jie),從而獲得(de)平(ping)整(zheng)光(guang)(guang)(guang)(guang)亮的(de)(de)(de)(de)表(biao)(biao)面(mian)(mian)。這種方法適合處(chu)(chu)理(li)形狀復(fu)雜的(de)(de)(de)(de)不銹鋼鑄(zhu)件(jian)(jian),并且能夠(gou)有效(xiao)去(qu)除表(biao)(biao)面(mian)(mian)的(de)(de)(de)(de)微(wei)小瑕(xia)疵。鈍(dun)化(hua)(hua)處(chu)(chu)理(li):將(jiang)(jiang)不銹鋼鑄(zhu)件(jian)(jian)浸泡在鈍(dun)化(hua)(hua)液(如(ru)(ru)(ru)硝(xiao)酸(suan)、檸檬(meng)酸(suan)等溶液)中(zhong)(zhong)(zhong),使鑄(zhu)件(jian)(jian)表(biao)(biao)面(mian)(mian)形成一(yi)層(ceng)(ceng)致密的(de)(de)(de)(de)鈍(dun)化(hua)(hua)膜,增強其耐腐(fu)(fu)(fu)蝕性。例(li)如(ru)(ru)(ru),316 不銹鋼鑄(zhu)件(jian)(jian)經過(guo)鈍(dun)化(hua)(hua)處(chu)(chu)理(li)后,在一(yi)些腐(fu)(fu)(fu)蝕性環境(如(ru)(ru)(ru)海洋環境)中(zhong)(zhong)(zhong)的(de)(de)(de)(de)抗腐(fu)(fu)(fu)蝕能力(li)提高(gao)。噴砂(sha)處(chu)(chu)理(li):通(tong)過(guo)壓縮空氣將(jiang)(jiang)磨料(如(ru)(ru)(ru)石英(ying)砂(sha)、剛玉砂(sha)等)高(gao)速噴射到(dao)鑄(zhu)件(jian)(jian)表(biao)(biao)面(mian)(mian),去(qu)除表(biao)(biao)面(mian)(mian)的(de)(de)(de)(de)氧化(hua)(hua)皮(pi)、污垢等,同時可(ke)以使鑄(zhu)件(jian)(jian)表(biao)(biao)面(mian)(mian)獲得(de)均勻的(de)(de)(de)(de)粗糙度,用于(yu)一(yi)些需要(yao)增加涂(tu)層(ceng)(ceng)附著(zhu)力(li)或者(zhe)有特殊質感要(yao)求(qiu)的(de)(de)(de)(de)鑄(zhu)件(jian)(jian)。