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清理鑄件

去除(chu)(chu)型(xing)砂(sha)(sha)(sha):對于(yu)采用(yong)(yong)砂(sha)(sha)(sha)型(xing)鑄(zhu)造的(de)不銹(xiu)鋼鑄(zhu)件(jian),首(shou)先要(yao)去除(chu)(chu)表面的(de)型(xing)砂(sha)(sha)(sha)。可(ke)使用(yong)(yong)振動(dong)落砂(sha)(sha)(sha)機,通過振動(dong)使型(xing)砂(sha)(sha)(sha)脫落。對于(yu)一些(xie)復雜形狀或附著較牢的(de)型(xing)砂(sha)(sha)(sha)部分,可(ke)能(neng)還(huan)需(xu)(xu)要(yao)借(jie)助(zhu)風鏟、砂(sha)(sha)(sha)輪等(deng)工(gong)(gong)具進行清理(li)。切除(chu)(chu)澆(jiao)(jiao)冒口(kou)(kou):澆(jiao)(jiao)冒口(kou)(kou)是在(zai)鑄(zhu)造過程中用(yong)(yong)于(yu)澆(jiao)(jiao)注(zhu)金屬液和(he)(he)補(bu)縮(suo)的(de)部分,在(zai)鑄(zhu)件(jian)凝(ning)固后需(xu)(xu)要(yao)切除(chu)(chu)。可(ke)以(yi)(yi)使用(yong)(yong)切割鋸、氣割等(deng)方法。如對于(yu)小型(xing)不銹(xiu)鋼鑄(zhu)件(jian),使用(yong)(yong)高速切割鋸能(neng)保證(zheng)切口(kou)(kou)較平(ping)整(zheng);對于(yu)較大的(de)鑄(zhu)件(jian),氧 - 乙炔氣割比較常用(yong)(yong),但氣割后可(ke)能(neng)需(xu)(xu)要(yao)進一步打磨處理(li)切口(kou)(kou)。清理(li)毛(mao)刺和(he)(he)飛邊:鑄(zhu)件(jian)表面的(de)毛(mao)刺和(he)(he)飛邊會(hui)影響其外觀和(he)(he)尺寸精(jing)度(du)。可(ke)以(yi)(yi)用(yong)(yong)砂(sha)(sha)(sha)輪機、銼(cuo)刀等(deng)工(gong)(gong)具進行打磨清理(li)。對于(yu)一些(xie)精(jing)細部位,使用(yong)(yong)小型(xing)手持電動(dong)工(gong)(gong)具進行精(jing)細打磨,以(yi)(yi)獲得光滑的(de)表面。

熱處理

固(gu)溶(rong)處(chu)理(li):目的(de)是使不銹(xiu)(xiu)鋼(gang)中的(de)碳化物等合金元素溶(rong)解在奧氏體中。通(tong)常將鑄件(jian)加熱到 1050 - 1150℃(不同不銹(xiu)(xiu)鋼(gang)型號溫(wen)度(du)略有差(cha)異),保持(chi)一(yi)(yi)(yi)定時間(jian)后迅速冷卻,一(yi)(yi)(yi)般(ban)(ban)是水冷。例如,304 不銹(xiu)(xiu)鋼(gang)鑄件(jian)在經過固(gu)溶(rong)處(chu)理(li)后,能夠提(ti)高(gao)其耐腐蝕(shi)性和(he)韌(ren)性。時效(xiao)處(chu)理(li):一(yi)(yi)(yi)些(xie)沉淀(dian)硬(ying)化型不銹(xiu)(xiu)鋼(gang)鑄件(jian)需要進行(xing)時效(xiao)處(chu)理(li),以析出強化相,提(ti)高(gao)鑄件(jian)的(de)強度(du)和(he)硬(ying)度(du)。在較低溫(wen)度(du)(一(yi)(yi)(yi)般(ban)(ban) 400 - 600℃)下(xia)長(chang)時間(jian)保溫(wen),使合金中的(de)第二相沉淀(dian)析出,如 17 - 4PH 不銹(xiu)(xiu)鋼(gang)鑄件(jian)經過時效(xiao)處(chu)理(li)后,其機械性能會得到顯(xian)著改善。

表面處理

拋光處理(li):機(ji)械拋光:利用拋光輪(lun)和(he)拋光膏(gao)對鑄(zhu)件(jian)(jian)(jian)表(biao)(biao)(biao)面(mian)(mian)(mian)(mian)進行打磨(mo),使(shi)(shi)表(biao)(biao)(biao)面(mian)(mian)(mian)(mian)達到光亮的。拋光輪(lun)一(yi)般采(cai)用布輪(lun)、氈輪(lun)等軟性(xing)材料(liao),拋光膏(gao)根據(ju)鑄(zhu)件(jian)(jian)(jian)表(biao)(biao)(biao)面(mian)(mian)(mian)(mian)要求選(xuan)擇不(bu)(bu)同(tong)粒度和(he)成(cheng)分(fen)的產品。例如(ru),對于(yu)要求高(gao)鏡面(mian)(mian)(mian)(mian)光澤(ze)的不(bu)(bu)銹鋼(gang)裝飾鑄(zhu)件(jian)(jian)(jian),需要經過多道精細的機(ji)械拋光工序(xu)。電解(jie)拋光:以(yi)鑄(zhu)件(jian)(jian)(jian)為(wei)陽極,在(zai)特(te)定的電解(jie)液中(zhong)(zhong)通(tong)(tong)過電解(jie)作用,使(shi)(shi)鑄(zhu)件(jian)(jian)(jian)表(biao)(biao)(biao)面(mian)(mian)(mian)(mian)微(wei)觀凸起部分(fen)溶解(jie),從(cong)而(er)獲(huo)(huo)得平整光亮的表(biao)(biao)(biao)面(mian)(mian)(mian)(mian)。這(zhe)種方(fang)法適合處理(li)形狀復(fu)雜的不(bu)(bu)銹鋼(gang)鑄(zhu)件(jian)(jian)(jian),并(bing)且能(neng)夠有(you)(you)效(xiao)去(qu)除(chu)表(biao)(biao)(biao)面(mian)(mian)(mian)(mian)的微(wei)小(xiao)瑕疵(ci)。鈍(dun)化(hua)處理(li):將不(bu)(bu)銹鋼(gang)鑄(zhu)件(jian)(jian)(jian)浸泡在(zai)鈍(dun)化(hua)液(如(ru)硝(xiao)酸、檸(ning)檬酸等溶液)中(zhong)(zhong),使(shi)(shi)鑄(zhu)件(jian)(jian)(jian)表(biao)(biao)(biao)面(mian)(mian)(mian)(mian)形成(cheng)一(yi)層致密的鈍(dun)化(hua)膜,增(zeng)強其耐(nai)腐蝕性(xing)。例如(ru),316 不(bu)(bu)銹鋼(gang)鑄(zhu)件(jian)(jian)(jian)經過鈍(dun)化(hua)處理(li)后(hou),在(zai)一(yi)些(xie)腐蝕性(xing)環(huan)境(如(ru)海洋(yang)環(huan)境)中(zhong)(zhong)的抗腐蝕能(neng)力提高(gao)。噴砂處理(li):通(tong)(tong)過壓(ya)縮空氣(qi)將磨(mo)料(liao)(如(ru)石英砂、剛(gang)玉砂等)高(gao)速噴射(she)到鑄(zhu)件(jian)(jian)(jian)表(biao)(biao)(biao)面(mian)(mian)(mian)(mian),去(qu)除(chu)表(biao)(biao)(biao)面(mian)(mian)(mian)(mian)的氧化(hua)皮、污(wu)垢等,同(tong)時可(ke)以(yi)使(shi)(shi)鑄(zhu)件(jian)(jian)(jian)表(biao)(biao)(biao)面(mian)(mian)(mian)(mian)獲(huo)(huo)得均勻的粗(cu)糙度,用于(yu)一(yi)些(xie)需要增(zeng)加涂(tu)層附著力或(huo)者有(you)(you)特(te)殊(shu)質感要求的鑄(zhu)件(jian)(jian)(jian)。


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