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阿拉善盟精密熔模鑄造

詳細介紹

清理鑄件

去(qu)除(chu)(chu)型(xing)砂:對(dui)于(yu)采用(yong)砂型(xing)鑄(zhu)造的(de)不銹(xiu)鋼(gang)鑄(zhu)件(jian),首(shou)先要(yao)去(qu)除(chu)(chu)表(biao)面(mian)的(de)型(xing)砂。可使(shi)用(yong)振(zhen)動(dong)落砂機(ji),通過振(zhen)動(dong)使(shi)型(xing)砂脫落。對(dui)于(yu)一些(xie)復雜形(xing)狀或附著較牢(lao)的(de)型(xing)砂部分,可能(neng)還需要(yao)借助風鏟、砂輪等工具(ju)進(jin)行清(qing)理(li)(li)(li)(li)。切除(chu)(chu)澆(jiao)冒口(kou)(kou)(kou):澆(jiao)冒口(kou)(kou)(kou)是在(zai)鑄(zhu)造過程中用(yong)于(yu)澆(jiao)注金屬液(ye)和補(bu)縮的(de)部分,在(zai)鑄(zhu)件(jian)凝固后(hou)(hou)需要(yao)切除(chu)(chu)。可以使(shi)用(yong)切割鋸、氣(qi)割等方法。如(ru)對(dui)于(yu)小型(xing)不銹(xiu)鋼(gang)鑄(zhu)件(jian),使(shi)用(yong)高速切割鋸能(neng)保證切口(kou)(kou)(kou)較平整;對(dui)于(yu)較大的(de)鑄(zhu)件(jian),氧 - 乙炔氣(qi)割比較常(chang)用(yong),但氣(qi)割后(hou)(hou)可能(neng)需要(yao)進(jin)一步打(da)磨(mo)(mo)處理(li)(li)(li)(li)切口(kou)(kou)(kou)。清(qing)理(li)(li)(li)(li)毛(mao)刺和飛(fei)邊(bian):鑄(zhu)件(jian)表(biao)面(mian)的(de)毛(mao)刺和飛(fei)邊(bian)會影(ying)響其外觀和尺寸精(jing)度。可以用(yong)砂輪機(ji)、銼刀等工具(ju)進(jin)行打(da)磨(mo)(mo)清(qing)理(li)(li)(li)(li)。對(dui)于(yu)一些(xie)精(jing)細部位,使(shi)用(yong)小型(xing)手持電動(dong)工具(ju)進(jin)行精(jing)細打(da)磨(mo)(mo),以獲得光滑的(de)表(biao)面(mian)。

熱處理

固溶(rong)處理:目的是(shi)使不(bu)(bu)銹(xiu)(xiu)鋼(gang)中的碳化物(wu)等合金(jin)元素(su)溶(rong)解在奧氏體(ti)中。通常將鑄(zhu)件加熱(re)到 1050 - 1150℃(不(bu)(bu)同不(bu)(bu)銹(xiu)(xiu)鋼(gang)型號(hao)溫度略有差異),保持一定(ding)時間(jian)后(hou)迅速冷卻,一般(ban)是(shi)水冷。例如(ru),304 不(bu)(bu)銹(xiu)(xiu)鋼(gang)鑄(zhu)件在經過(guo)固溶(rong)處理后(hou),能夠提高其耐腐蝕(shi)性(xing)(xing)和韌性(xing)(xing)。時效(xiao)(xiao)處理:一些沉(chen)淀(dian)硬化型不(bu)(bu)銹(xiu)(xiu)鋼(gang)鑄(zhu)件需要進行(xing)時效(xiao)(xiao)處理,以析出強化相,提高鑄(zhu)件的強度和硬度。在較低溫度(一般(ban) 400 - 600℃)下(xia)長(chang)時間(jian)保溫,使合金(jin)中的第二相沉(chen)淀(dian)析出,如(ru) 17 - 4PH 不(bu)(bu)銹(xiu)(xiu)鋼(gang)鑄(zhu)件經過(guo)時效(xiao)(xiao)處理后(hou),其機械性(xing)(xing)能會(hui)得到顯著改善(shan)。

表面處理

拋光(guang)處(chu)理:機(ji)械拋光(guang):利(li)用(yong)(yong)拋光(guang)輪(lun)(lun)和拋光(guang)膏對鑄(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)表(biao)面(mian)(mian)(mian)(mian)進行(xing)打(da)磨(mo),使表(biao)面(mian)(mian)(mian)(mian)達到光(guang)亮的(de)(de)。拋光(guang)輪(lun)(lun)一(yi)般采(cai)用(yong)(yong)布輪(lun)(lun)、氈輪(lun)(lun)等軟性材料,拋光(guang)膏根據鑄(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)表(biao)面(mian)(mian)(mian)(mian)要求(qiu)選擇不(bu)(bu)同粒度(du)和成分的(de)(de)產品。例如(ru)(ru),對于(yu)要求(qiu)高(gao)(gao)(gao)鏡面(mian)(mian)(mian)(mian)光(guang)澤(ze)的(de)(de)不(bu)(bu)銹鋼裝飾(shi)鑄(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian),需(xu)(xu)要經過(guo)多道(dao)精細的(de)(de)機(ji)械拋光(guang)工序。電(dian)解拋光(guang):以鑄(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)為陽極,在特定的(de)(de)電(dian)解液(ye)中(zhong)通(tong)過(guo)電(dian)解作(zuo)用(yong)(yong),使鑄(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)表(biao)面(mian)(mian)(mian)(mian)微觀凸(tu)起部分溶解,從而獲得平(ping)整(zheng)光(guang)亮的(de)(de)表(biao)面(mian)(mian)(mian)(mian)。這種(zhong)方法(fa)適合處(chu)理形(xing)狀(zhuang)復雜的(de)(de)不(bu)(bu)銹鋼鑄(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian),并且能夠有效去除(chu)表(biao)面(mian)(mian)(mian)(mian)的(de)(de)微小(xiao)瑕(xia)疵。鈍(dun)(dun)化處(chu)理:將不(bu)(bu)銹鋼鑄(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)浸泡在鈍(dun)(dun)化液(ye)(如(ru)(ru)硝酸(suan)(suan)、檸檬酸(suan)(suan)等溶液(ye))中(zhong),使鑄(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)表(biao)面(mian)(mian)(mian)(mian)形(xing)成一(yi)層(ceng)致密的(de)(de)鈍(dun)(dun)化膜,增強(qiang)其耐腐蝕性。例如(ru)(ru),316 不(bu)(bu)銹鋼鑄(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)經過(guo)鈍(dun)(dun)化處(chu)理后,在一(yi)些(xie)腐蝕性環(huan)境(如(ru)(ru)海洋環(huan)境)中(zhong)的(de)(de)抗腐蝕能力提高(gao)(gao)(gao)。噴砂(sha)(sha)(sha)處(chu)理:通(tong)過(guo)壓縮(suo)空氣將磨(mo)料(如(ru)(ru)石英(ying)砂(sha)(sha)(sha)、剛玉(yu)砂(sha)(sha)(sha)等)高(gao)(gao)(gao)速(su)噴射到鑄(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)表(biao)面(mian)(mian)(mian)(mian),去除(chu)表(biao)面(mian)(mian)(mian)(mian)的(de)(de)氧化皮(pi)、污垢等,同時可以使鑄(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)表(biao)面(mian)(mian)(mian)(mian)獲得均勻(yun)的(de)(de)粗糙度(du),用(yong)(yong)于(yu)一(yi)些(xie)需(xu)(xu)要增加涂層(ceng)附著力或者有特殊質感(gan)要求(qiu)的(de)(de)鑄(zhu)(zhu)(zhu)件(jian)(jian)(jian)(jian)。


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